Full-automatic EPS foaming machine, primary & secondary foaming available, stable performance for expandable polystyrene bead production.

Description

1. Working Principle

This EPS batch foaming machine takes expandable polystyrene raw beads as material. Through steam heating, stirring and pressure control inside the cylinder, raw beads expand evenly to form lightweight foam particles. It supports primary foaming for conventional density products and secondary foaming for ultra-low density lightweight particles.

2. Main Configuration & Composition

  1. Foaming main host: different models (70/110/150/160 type) with stainless steel inner cylinder, stirring motor, pneumatic feeding & discharging structure
  2. Steam supply system: matched steam generator + steam storage tank to provide stable heating steam Air compression system:
  3. air compressor + air storage tank, supply power for pneumatic valves and cabin opening
  4. Drying conveyor bed: remove surface moisture of foamed beads to prevent adhesion during storage
  5. Storage silos: nylon mesh silos for cooling, curing and storage of finished foam particles
  6. PLC automatic control system: touch screen operation, whole-process automatic feeding, heating, timing and discharging

3. Model Parameter Comparison

  • 70 Type: Inner diameter 700mm, small output, suitable for small workshop trial production
  • 110 Type: Inner diameter 1100mm, medium capacity, cost-effective for small & medium production lines
  • 150/160 Type: Large cylinder capacity, support secondary foaming, high hourly output, stable density tolerance, ideal for large-scale mass production

4. Advantages

  1. Automatic program control, one-person operation, low labor cost
  2. Good anti-stirring structure, less bead adhesion rate, high finished product rate
  3. Insulated outer layer of cylinder, low heat loss, energy-saving steam consumption
  4. Wide adjustable foaming density range, meet different customer formula requirements
  5. Compact layout, convenient installation, mature after-sales technical guidance

5. Application Range

Produced EPS beads are widely used in external wall thermal insulation boards, lightweight thermal insulation bricks, foamed concrete admixture, fireproof composite panels, shockproof packaging filling, craft models and floating buoys.

项目 型号 70 110 150 160
发料桶体 桶体直径 ¢700mm ¢1100mm ¢1500mm ¢1600mm
容积 0.45m3 1.4m3 4.0m3 5.0m3
有效容积 0.32 m3 0.9 m3 3.2m3 3.2m3
蒸汽 入口 DN40 DN50 DN50 DN50
消耗 1-3kg/cycle 4-9kg/cycle 5-9kg/cycle 6-10kg/cycle
压力 0.6-0.8MPa 0.6-0.8MPa 0.6-0.8MPa 0.6-0.8MPa
压缩气 入口 DN25 DN25 DN50 DN50
消耗 0.4-0.6 m3/cycle 0.5-0.7 m3/cycle 0.5-0.8 m3/cycle 0.5-0.8 m3/cycle
压力 0.6-0.8MPa 0.6-0.8MPa 0.6-0.8MPa 0.6-0.8MPa
排气 顶部排气 DN80 DN80 DN100 DN100
底部排气 DN40 DN40 DN50 DN50
生产能力   12g/l 75kg/h 12g/l 240kg/h 12g/l 60kg/h 12g/l 70kg/h
15g/l 100kg/h 15g/l 320kg/h 15g/l 800kg/h 15g/l 900kg/h
25g/l 160kg/h 20g/l 430kg/h 20g/l 1000kg/h 20g/l 1200kg/h
80g/l 320kg/h 30g/l 600kg/h 30g/l 1200kg/h 30g/l 1500kg/h
        二次发泡80-100m3/h 二次发泡80-120m3/h
送料管   ¢150mm ¢150mm ¢200mm ¢200mm
装机功率   15KW 18KW 23Kw 23Kw
发泡密度   12-60 g/l 12-30g/l 12-30g/l 12-30g/l
密度误差   ≤± 3% ≤±5% ≤± 5% ≤± 5%
主机尺寸 (L*W*H) 1400×1000 2000×1200 2300×1600 2400×1700
*3300(mm) *4500(mm) *5100(mm) *5300(mm)
干燥床尺寸 (L*W*H) 4000x1000x1000(mm) 4500x1000x1200(mm) 5000x1200x1200(mm) 5000x1200x1200(mm)
机器重量   1500kg 2500kg 3800kg 4000kg
厂房高度   5000mm 5000mm 5500mm 6000mm

 

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